
At the EVS23 show in Anaheim last week, I finally got a chance to talk to Kim Adelman, president of Plug-in Conversions (I missed him at the Santa Monica Alt Car Expo). Adelman offers at-home (or at-work) conversions of your own Prius by adding Nilar battery packs. Plug-in Conversions offers three different battery options - either 2, 4 or 7 kWh. The small system costs around $8,000 and bumps up the mpge rating to around 50-60 with an all-electric range or around eight miles. The 4 kWh system costs $12,500 and gives 16 miles of EV range (although Adelman was able to squeeze 19+ miles from this pack recently). The large 7 kWh pack goes for $15,000 and will move your Prius for 24 miles on electrons and pushes your mpge to 100+.
Adelman is limited by some of the restrictions that Toyota built into the Prius, such as the 34 mph speed limit when running solely on battery power. Should Toyota come out with their own PHEV Prius (which, in current testing, goes 62 mph on batteries), Adelman said, they will give Plug-in Conversions an even more fun vehicle to work with.
The additional packs Adelman uses are Nilar nickel-metal hydride packs. NiMH batteries are the ignored child of the current battery boom - everyone is looking towards lithium technology - but Nilar's Kurt Jensen says their time is not over yet. Jensen was also at the booth and spoke with AutoblogGreen about the Nilar battery technology and some of the patent issues that automakers face when working with nickel-metal hydride batteries. He didn't get into great detail about the intellectual property issues that cover this technology, unfortunately. You can hear Adelman talk about the car here (8 min, 5 MB) and Jensen talk about the batteries here (10 min, 7 MB).












1. Ok, so let's say you live in California drive your Prius mostly in town or in the burbs, 12000 miles a year. Let's say you manage 50mpg on the stock vehicle. At $3.50 a gallon, you're using 240 gallons/year at cost of $840/year.
Now let's say you spend an extra $15k for the 7kWh supplemental pack. Let's further assume that your duty cycle is such that you really do end up paying as much as you would without plugging in to the grid but averaging 100MPG, i.e. 120 gal/yr or $420.
Ignoring net present value considerations and assuming the price of gasoline will not change, you're looking at an ROI horizon of $15000/$420 = 36 years, i.e. three times the vehicle's life expectancy.
This illustrates why plug-in retrofits are not a scalable solution and therefore, of little value to either the individual or society as a whole. For the $15000, you could equip perhaps 30 cars with a factory-installed option of a stop-start system plus intelligent alternator (cp. BMW efficient dynamics, Citroen C2/3/4 etc) Fuel savings: ~5% in combined-cycle driving.
Now, lets assume you decide to spend your $15k one a tax-deductible donation to a charity that subsidizes the purchase of new vehicles that feature this option. Let's also say that qualifying models must achieve at least 35MPG combined cycle even without it, the CAFE target the House has voted for in 2020. Your identity will be revealed to benefactors if you so wish.
In a single year, these 30 vehicles will save roughly 5% * 30 * 12000 / 35 = 514 gallons of fuel, over 4x the amount you would save by upgrading your Prius to 100mpge! The tax deduction (worth ~$4000-5000) more or less compensates you for forgoing your own savings at the pump. The only fly in the ointment is that very few manufacturers currently offer the described option on their vehicles, but that may change before long.
Now tell me, what would give you greater bragging rights: driving around in a modded Prius that gets 100mpge or philantropy that achieves over 4x the impact?
Posted at 1:15PM on Dec 11th 2007 by rgseidl