No Tesla CUV, But Zap! will build the Lotus APX with batteries
Filed under: EV/Plug-in, Lotus, Zap

Click on the image for a high-res gallery of Lotus APX images
A couple of weeks ago we had a story about the next model from Tesla possibly being a crossover utility. A reader asked whether the rumored vehicle might be based on the Lotus APX concept which was unveiled last year. Tesla subsequently rebutted the idea and said they are indeed building a sedan.
Well the idea of a battery powered APX obviously appealed to someone, because today Zap! has announced that the first product of their new collaboration with Lotus will be the ZAP-X, based on the APX. The ZAP-X will use in-hub electric motors in place of the V-6 gas engine. According the Zap! press release the combination of motors will provide 644 horsepower in all wheel drive mode and potentially drive the aluminum-structured vehicle to 155 mph. The hub motors will also allow extra batteries and an auxiliary power unit to be mounted under hood. Zap! is estimating the range at 350 miles and a recharge time of 10 minutes, although that fast charge time would almost assuredly have to be via a 480-volt charging system. Presumably Zap! will be using the new battery management system they licensed for this vehicle. Zap! will be displaying the APX at in North American Dealers Association (NADA) annual meeting and exhibition, February 3 to 6 in Las Vegas. So far there is no information on price or timing of the new vehicle. Check out the Zap! press release after the jump.
Update: We got word from Dallas over at InsideGreenTech that they have been in contact with the crew from Zap! and have some additional details on the Zap-X. Go check out their article here.
[Source: Zap!]
The ZAP-X Crossover Electric Car - 155mph, 644 Horsepower, Based on the APX Technical Demonstrator Vehicle Designed & Developed by Lotus Engineering
Tuesday January 30, 4:00 am ET
ZAP-X features all wheel drive, 10 minute recharge time, a 350 Mile Range and will be the center piece of the NADA Exhibition, February 3rd to 6th.
LAS VEGAS, Jan. 30 -- Automotive pioneer ZAP (OTC Bulletin Board: ZAAP) today announced plans to display Lotus Engineering's advanced APX concept car at the North American Dealers Association (NADA) annual meeting and exhibition, February 3 to 6, 2007, confirming their choice to move ahead using Lotus' revolutionary platform and body structure design as the basis for the development of the high performance electric ZAP-X.
ZAP and Lotus Engineering will begin the first phase of an engineering project to use the British consultancy's APX ("Aluminum Performance Crossover") as a basis for designing a production-ready electric all-wheel drive crossover high performance vehicle for ZAP in the USA market.
A combination of the lightweight aluminum vehicle architecture, a new efficient drive and advanced battery management systems is intended to enable a range of up to 350 miles between charges, with a rapid 10-minute recharging time. An auxiliary power unit is planned to support longer distance journeys.
Lotus' APX's conventional gasoline V6 engine will be replaced by revolutionary in-hub electric motors, delivering 644 horsepower in all wheel drive mode, theoretically capable of powering the ZAP-X to a potential top speed of 155mph. A new strong, lightweight and highly efficient structure based on the Lotus technology is planned to give the car a very attractive power-to-weight ratio.
Steve Schneider, CEO of ZAP, said: "Lotus Engineering's APX technology demonstrator vehicle is a perfect fit for our plans to introduce a full product portfolio of electric cars. Due to the initial design by Lotus, our cost and time to production will be significantly reduced. We believe that the ZAP-X will become the most advanced, most practical and most appealing flagship electric vehicle to date and will revolutionize the industry providing the driver with the enjoyment of a sports car and the practicality of an SUV."
Mike Kimberley, CEO of Group Lotus plc, said: "Lotus Engineering's APX is a world-class innovative concept and was developed to showcase real solutions to new challenges facing the automotive industry. So it's very satisfying that ZAP's proposed new model will make use of a great deal of the APX concept's advanced body structure and chassis technology. The bringing together of these next-generation vehicle technologies represents another significant step forward for automotive technology."
The APX showcases Lotus Engineering's Versatile Vehicle Architecture technology, combining lightweight aluminum vehicle architecture with exceptionally strong and stiff structural rigidity, as well as lower manufacturing investment requirements. Having first been shown to the world at the Geneva motor show in 2006, the APX concept has won the 2006 European Aluminium Awards in the "Transport and Automotive" category.
The innovative placement of the power train leaves the space previously occupied by the conventional engine and drive train for additional battery capacity and amenities, making it a very consumer-oriented electric car concept. These design features will give the ZAP-X crossover the structural strength, and potentially storage and range that no electric vehicle has yet achieved publicly.
The development programme is proposed to be managed from a new centre of excellence for research and development of environmentally-friendly vehicle designs and technologies. Engineering input will come from Lotus Engineering Inc, and the British technology consultancy's other R&D centers in the UK, Malaysia and China.
About Lotus Engineering
Lotus Engineering has been behind the design and construction of some of the most successful cars in history and is one of the world's premier automotive consultancies with engineering centers in Asia, North America and Europe.
Employed by many of the major car manufacturers, Lotus Engineering maintains a strong tradition of excellence in the automotive business with cutting-edge engineering expertise, and talented, visionary staff. Lotus Engineering offers full engineering services capable of taking a project from initial concept and product design, through development, testing and prototype build, as well as production and production support.
Lotus is one of only two OEMs that has experience in designing, developing, manufacturing and marketing its own products offering this range of expert services to third parties. This gives Lotus a highly respected premium position in today's automotive industry. For more information, visit www.grouplotus.com.
About ZAP
ZAP currently markets the only city-speed electric car and truck available in the United States through a new automotive distribution portal marketing a complete lineup of advanced technology vehicles. ZAP's authorized auto dealer network will offer sales, service and parts distribution for the lineup of vehicles being developed by ZAP and its strategic partners in Europe, Asia and South America.
ZAP has been a leader in advanced transportation technologies since 1994, delivering nearly 100,000 vehicles to consumers in more than 75 countries. ZAP is at the forefront of fuel-efficient transportation with new technologies including energy efficient gas systems, hydrogen, electric, fuel cell, alcohol, hybrid and other innovative power systems. For more information, visit http://www.zapworld.com.
Forward-Looking Statements
Statements in this press release that relate to future plans or projected results of ZAP are "forward-looking statements" within the meaning of Section 27A of the Securities Act of 1933, as amended by the Private Securities Litigation Reform Act of 1995 (the "PSLRA"), and Section 21E of the Securities Exchange Act of 1934, as amended by the PSLRA, and all such statements fall under the "safe harbor" provisions of the PSLRA. ZAP's actual results may vary materially from those described in any "forward-looking statement" due to, among other possible reasons, the continued acceptance of ZAP's products, increased levels of competition, new products and technological changes, ZAP's dependence on third-party suppliers, intellectual property rights, and the realization of any of the other risks described in ZAP's Annual Report on Form 10-KSB, or in any of ZAP's other filings with the Securities and Exchange Commission. Readers of this press release are cautioned not to put undue reliance on forward-looking statements.











Reader Comments (Page 1 of 2)
1-30-2007 @ 11:10AM
Tim said...
Hey, you engineering types out there. I know that using 4 computer controlled wheel motors has advantages: (all at a price)
NORMAL ECONOMY MODE – Only one drive wheel receives power until slip occurs then power could be transferred as required. Drive timers could make sure that each wheel motor receives equal drive time (power) over the life of the vehicle maximizing motor life. Good for normal or slippery conditions on hard surfaces, rain, snow, sand, or even rock crawling where each wheel’s independently controlled torque and limited slip are paramount.
4X LOCK MODE – All wheels are locked to rotate at the same speed. Good for sticky surface conditions such as mud, hill climbing etc where spinning may help clean the treads and improve traction.
4X SKID-STEER MODE – Right wheels and Left wheels are locked together like a skid-steel loader. Forward the left wheels while reversing the right ones or visa-versa and you have ZERO TURN RADIOUS. There could be a small joystick that takes the place of the old manual shift knob or the steering wheel could lock dead-center and the top could separate into 2 control levers. THE ULTIMATE 4X4!!! Humm…. Military Applications in a HUMVEE Anyone?
CRAB PARALLEL PARK MODE – Wheel motors can be configured on “stalks” that can be rotated 90-deg. Come to a stop beside where you want to parallel park. Push a button to rotate the wheels 90-deg., and drive sideways into the parking spot.
BUT, I'm curious about un-sprung weight issues. Can you chime in on wheel motors vs. "drive train" motors/gearing as to how they might effect vehicle handling, motor longevity etc.?
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1-30-2007 @ 1:53PM
Charbax said...
10 minute recharge sounds amazing!
Hopefully it is an affordable car, even though fuel savings are going to be huge with this.
And hopefully it is going to be available wordwide soon.
Governments and municipalities should provide 10-minute recharge stations everywhere for this. Including special parkings in city centers reserved exclusively for electric cars including free recharging.
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1-30-2007 @ 1:59PM
Peter said...
In hub motors do offer the advantages you mentioned, but they also have a lot of performance drawbacks.
Huge unsprung weight -- each wheel will weigh close to 100 pounds instead of 20-30. All of that inertia means that the responses of the suspension will be slow.
Weight at the far corners of the vehicle -- instead of a concentrated weight near the center of the car, a significant weight is placed at each far corner, increasing the polar moment of inertia. This slows response in turning. Imagine holding a bowling ball at arms length and spinning in a circle. Now imagine it with the bowling ball held tight to your chest.
Reduced reliability -- the total reliability of 4 motors is much less than one. One failed motor is a failure of the drivetrain, so 4 motors at 95% reliability present a system reliability of 0.95^4, or only 81%.
Increased weight -- if you want more power, scaling up one motor adds much less weight than adding additional motors. Differentials and driveshafts do not weight much compared to redundant motors and controllers.
Transmission implementation -- there is no way to change gears in all 4 motors without using 4 individual gearboxes. You could get around this by running a fixed ratio, but that would limit acceleration, top speed or both.
For sports cars and passenger cars, I don't think it's a good solution. Given the potential for sophisticated traction control and forward/reverse torque at individual wheels, it may have a future in off road applications.
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1-30-2007 @ 5:19PM
Chris M said...
There is no real advantage to using just 1 of 4 motors for "economy". Unlike IC engines, electric motors are highly efficient over a wide power output range, so dividing power to 4 motors (or eight, as in the Eliica) has no significant efficiency penalty.
Another downside to using 4 wheel hub motors is that you need 4 motors and 4 controllers, costing more than a single larger motor and controller. However, for certain applications, the advantages may outweigh the additional cost.
Unsprung weight could be reduced by putting the motors (and even brakes) inboard and running a short drive shaft to the wheels.
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1-30-2007 @ 5:57PM
Tim said...
Peter, Chris M- Thank you for your insights. There may indeed be advantages to using wheel motors in low speed, off road or specialty vehicles. I can see your points in regards to passenger cars. K.I.S.S will also reduce vehicle weight, acquisition, maintenance and operating costs. I appreciate your help.
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1-31-2007 @ 11:19AM
Mikhail said...
Peter,
I did not fully understand your point about transmission. An electric motor normally would not require it due to an almost constant torque at all speeds. Can you clarify please?
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1-31-2007 @ 11:55AM
Peter said...
No problem. Electric motors do offer maximum torque at zero rpm and much higher rpm limits than gasoline engines, so with a reasonable range of speeds -- say 0-80mph -- you can get away with a fixed gear ratio.
If you multiply the motor torque by the gear ratio, you get the torque at the wheels. Wheel torque is proportional to the car's acceleration, so a shorter gear ratio will increase the car's rate of acceleration. However, it will also limit your top speed. So if you want both, you need multiple gears.
It's only an issue if you want both extreme acceleration and really high top speeds. I'm curious how ZAP plans on achieving 155mph and maintaining reasonable low end acceleration.
Reply
2-04-2007 @ 6:55AM
al schrader said...
Nice car, but it was already done in the late
1800s.
My new green car, the Vector, has twin gasoline engines and gets 80 MPG.
It is made from organic materials, and is totally recyclable.
One engine operates for super economy, and both for zero to 60 .
The new Vector concept car has plush Pecan interior panels
and the new "Vector" upholstery.
You can email for more info..
alfredschrader@aol.com
Reply
2-04-2007 @ 8:25AM
Corrie said...
The ZAP sounds like a very interesting car indeed. The only concern I have with all the electric vehicles is the cost of purchasing them. If we intend to curb the greenhouse effects, we must have these affordable for mainstream consumers not just the very affluent. Most cars and trucks are operated by middle and lower class I would guess, so this technology must be affordable or it is really just a high dollar toy.
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2-04-2007 @ 8:29AM
rupa said...
While I am all for any technology that involves less oil-not just less oil or coal dependency-and this car's hype sounds particularly user friendly, ultimately because so much of our country's electric power still comes from coal and oil industry I feel it is a less than ideal so called green solution to automobiles.
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2-04-2007 @ 9:15AM
andrew said...
wouldnt power plants have to work harder to meet the needs for these cars? wouldnt it take more energy and emissions to produce the electricity from the power plant and send it to the car? its all pollution, but now it all coming from the plants..
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2-04-2007 @ 9:47AM
darrell m. said...
i see all kinds of good and bad thing with a world full of these kind of cars.......first the good thing i see a big truck driving around with 3 to 5 people working serviceing these on business parking lots with services like recharges,wheel-motor replacement and maybe glass cleaning if your are lucky........this one truck income would be 100 to 150 millon dollars a year that on a fill-up $30.00 a recharge jest do the math......P.S. this is based on a 8 hour day..........some companies will own 100's of these trucks
well with every good thing come the bad things poeple will think way to try to get them for free.......like like jumper cables to get your charge out of your car maybe how to steal your wheel-motor and ect. ect. ect. you get what i am talking about....
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2-04-2007 @ 10:28AM
Rayburn said...
I'm curious how ZAP plans on achieving 155mph and maintaining reasonable low end acceleration
This is achived by the type of motor. It's a DC Servo motor. They are very different from any other type of motor. The controller vary the frequency and amplitude of pulses sent to the motor. The frequency controls the speed and the amplitude controls the acceleration. The initial starting is done with high amplitude low frequency pulses. As the motor starts to turn the amplitude begins to go down and the frequency increases. There is really no high end limit from an electronics standpoint, just the programmed limits to prevent damage to the motor bearings. You also have almost the same amount of power available almost instantly at standstill or at 100mph, the motor doesn't care what it's doing at the time, it always has the same available power, unlike conventional electric motors or combustion engines.
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2-04-2007 @ 10:38AM
Heather said...
-#11 is right, we need to develop better technology for electric plants, too. A lot of the pollution will switch over from the roads to the plants.
I think I know the difference, though; You can generate more energy from the same amount of fuel at the electric plant than in your car. That will at least cut down the amount of fuel we use, and make relatively less pollution.
If we would be consuming the same amount of fuel at the power plants, then the oil companies wouldn't care about getting rid of vehicles that use gas.
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2-04-2007 @ 10:40AM
Heather said...
14, you beat me to it. Can you tell me more?
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2-04-2007 @ 10:50AM
Rayburn said...
wouldnt it take more energy and emissions to produce the electricity from the power plant and send it to the car
No. The worst coal power plant producing electricity for an electric car will produce about one tenth the pollution of the cleanest gas powered car going the same distance.
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2-04-2007 @ 10:58AM
Heather said...
I would buy a car with a max speed of 70 mph, clumsy handling, so-so acceleration, average performance, and less interior room. I just want a car that doesn't use gas.
I know I'm not the only one desperate to get rid of this pollution. It's disgusting.
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2-04-2007 @ 11:28AM
Brad said...
I think the Zap is a great idea...however, it should have solar panels built into it to charge the vehicle during daylight non-use time, as to save on emmisions at the power plants....the sun offers tremendous power, and Im more inclined to lean towards that kind of product than this....one thing we can all agree on, is the fact that things are going to change.The enternal gas powered combustion engine will be a thing of the past in 50 years.
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2-04-2007 @ 11:35AM
Robin said...
Hats off to the inventors/engineers responsible for the batteries in this vehicle. That is where the promise for the future lies. As we search for cleaner energy formats, a major part of the solution is storage. I'd like more information on the batteries and types of charging systems.
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2-04-2007 @ 12:30PM
Jeff Smolen said...
Gee: I realize this comment is far afield of the topic at hand, but, until the electric car is totally practical, read on. I know I am mature, and somewhat fuzzy headed. But, didn't the Presdient say that he wanted to get vehicles to use 20% less gasoline in 10 years. We (USA) can do that in no time at all. Some eyars ago, in New England and the Northtesat there was a product called gasahol, 10% ehtanol and 90% gasoline. It burned cooler, cleaner and didn't boost feul economy, but, it was 10% less gasoline we were using. Why not go with a 20%/80% mixture right noe? That would get right in with the Presdient and would START to ween us off of the imports. Wouldn't it?
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