Electric Vehicles in Depth, Part I: The History of EVs

I can't be the only one in America sick of hearing about hybrids. Not that I begrudge anyone opting for a hybrid over a traditional vehicle if it's the best fit. Land of the free, home of the brave and all that. It's just that I'm more enthused about a purer alternative fuel solution. Hybrids, for all their merits, are still dependent upon petroleum fuel.
How about making your juice 100% pure? Electricity, that is. Whatever happened to all the purely electric vehicles we were supposed to be driving in the 21st century? You know the type. Charged at home by night. Gliding noiselessly about town by day. The closest most folks have gotten to an EV is in a (here we go again) hybrid like the Ford Escape or Toyota Prius. Hybrids are sort of EV wannabes - part old-school gas engine, part high-tech electric motor with lots of computer chips in between. Whatever happened to the real EV thing? Pure. Unadulterated. Straight up like a shot of Jack Daniels. No rum and coke or wine spritzer half-measures.
Well friends, straight up EVs are still around. You just have to look a little harder to find them. So I did. And I found several EVs on the market. And there is one in particular that works, is affordable and is actually being sold.
Speaking of half-measures, I didn't want to do a watered down article about electric vehicles. Thus, this article will be delivered over two parts to do the subject justice. Tomorrow, in part two, we'll get into the details of one EV that is capable of freeway speeds, doesn't cost as much as California real estate and is being sold to customers who aren't super-rich celebrities. But first, let's get grounded in some EV fundamentals. I'm positive you'll get a charge out of it. (OK. I swear. No more electric puns.)
Electric Vehicles 101
Unlike a gasoline-electric hybrid, an EV is driven exclusively by its electric motor. EVs are considered "zero emission" vehicles even though the electricity to charge their batteries, with few exceptions, comes from fossil fuel or (wince) nuclear power plants.
Besides the advantage of reduced emissions, an EV offers multi-fuel flexibility. That is, the "fuel", the electricity to charge the batteries, can be derived not only from power plants driven by the aforementioned fossil fuel and nuclear sources but also by more earth-friendly sources like solar power (PV panels), biomass (methane) or natural gas.

Electric vehicles require fewer components than an internal combustion engine powered vehicle. An EV has an electric motor, a controller (like a huge dimmer switch), and batteries (or a fuel cell, but that's a horsepower of a different color for another article of its own. In short, a fuel cell vehicle is nothing more than an EV using a fuel cell to generate electricity onboard instead of using electricity stored in onboard batteries). No starter motor, no alternator, no radiator or coolant, no water pump, no spark plugs, no fuel injectors, no oil filter or oil. The simpler construction means an EV enjoys less maintenance and fewer repairs.
Electricity is the cheapest transportation fuel on the market. A May 2006 article in Popular Mechanics magazine presented data comparing the amount and cost of 7 different fuels that would be required to drive a small sedan from New York to California. Electricity was the clear winner costing about half the price of compressed natural gas, the runner up. Yeah, I know. They ignored the battery range issue. You'd need a really long extension cord. Big laugh. But consider for a moment how many electrical outlets there are between New York and California compared to the number of gas stations.
Battery powered EVs have gotten a bad rap for their limited range. Typically, an EV averages about 30-120 miles range depending upon vehicle type, battery technology, driving style and driving conditions. Not the kind of buggy you'd take on the cross-country family vacation. But, considering the glass as half-full rather than half-empty, an EV is perfectly suited for short trips. It is exactly these short hops that are not a good fit for standard internal combustion engine vehicles. Let's examine why.
An internal combustion engine gets extremely poor efficiency at low rpms and in the first mile of operation (an estimated 10 percent of its fully warmed up efficiency - think 3 mpg for a 30 mpg capable vehicle!). After 5 miles, the efficiency rises to a measly 60 percent and that's in 70-degree weather. A 2001 U.S. Dept of Transportation study found that fully 60 percent of the trips taken by U.S. drivers were less than 5 miles long.
In contrast, an electric motor operates at its peak efficiency as soon as you turn the key. No "warm-up" is required. Electric motors are more efficient at converting energy than gasoline engines. Gas engines are about 20 percent efficient with 80 percent of the energy in the fuel being wasted as heat and friction. Electric motors are about 40-60 percent efficient. In addition, an electric motor delivers maximum torque at zero rpms. So the low speeds of city driving and trips of short length are a match made in EV heaven. Thus, an EV has it all over gas or diesel for the short trips that comprise the majority of trips driven in the U.S. As a second vehicle for short trips, the EV choice is the clear winner.
Way Back When
Today, true EVs (remember gas-electric hybrids don't count) are as rare as mint 57 Chevy's. It wasn't always so. Before the advent of the electric starter, patented by Charles Kettering in 1915, electric cars like the Baker Electric and others were familiar sights on American roads. There were even electric delivery trucks. The first electric taxis came to NYC way back in 1897. In 1900, there were 4,192 cars produced in the U.S. of which 28 percent were electric vehicles. EVs were especially favored by women drivers who found the gasoline car's hand crank starting undignified and too physically demanding (no offense to our modern women readers). Charles Kettering turned the tide in favor of the gasoline and diesel vehicles with his electric starter. Easy starting and the longer range of the gas and diesel vehicle finally carried the day and the car buying public has never seriously considered EVs since. Electric cars were relegated to the enterprising hobbyist.Not So Long Ago
The oil crisis of the '70s renewed interest in non-petroleum fuels, including electricity. Component manufacturers and cottage industry EV builders thrived. As the semiconductor and computer industry progressed, so did EV technology. Several of these early manufacturers and kit builders have stood the test of time. One such is long-time mechanic and EV builder, Mike Brown's Electro Automotive. His "VoltsRabbit" kit is designed for a VW Rabbit donor car. It turns the Rabbit into the Energizer bunny. I've driven one on several occasions and can attest to its decent (read: not embarrassing) performance and 50-60 mile range in favorable conditions. I have a friend who owns and operates one here in Cleveland, Ohio. But a DIY kit car is a far cry from a professionally engineered, mass produced vehicle. Enter General Motors.

GM to the Rescue
GM's futuristic EV1 two-seat electric sports car was trotted out to great fanfare in 1999. It was a bold move by the normally conservative auto giant. All EV1s were leased, not purchased. Special home charging stations were required to charge the vehicle most efficiently. Owner loyalty and enthusiasm was off the charts. Check out this site. The small sales numbers (remember we're talking GM here) were the announced reason for GM pulling the plug on the EV1 in 2003. Diehard owners (no relation to Sears!) practically threw themselves in front of the tow truck when GM canceled their EV1 leases. The revolutionary electric cars with 75+ mile range and zippy 0-60 times were unceremoniously repossessed and crushed at GM's Desert Proving Grounds in Mesa, Arizona. Kind of the EV version of a "scorched earth" policy. EV enthusiasts, history buffs and conspiracy theorists should enjoy the upcoming documentary movie "Who Killed the Electric Car?". Sony Pictures Classics has scheduled the general release for late June 2006. Take a break from the lines at the DaVinci Code for a tale of modern day, alternative fuel intrigue.
Electric Vehicle Runners-up
Stay tuned for part two of this two-part article tomorrow. I'll be presenting detailed information about the history and performance of my personal "best EV". Here's a list of the runners-up:
Tango
TZero
ZEV Feelgoodcars
Gizmo
The Tango is produced by Commuter Cars, LLC. George Clooney is proud owner of Tango number 1 for a cool $108K. It is ultra-narrow, about the width of a Honda Goldwing motorcycle, with impressive performance (0-60 mph in a claimed 5 seconds). The Tango seats two in tandem and handles highway speeds with ease.
The Tzero from AC Propulsion looks like a sports racer. Killer speed with 0-60 times of 4 seconds are yours IF you can buy one. Car is designed by Alan Cocconi who worked on the GM Impact, the prototype that was developed into the GM EV1. Asking price for the Tzero is over $100K and it's not clear if they're really being produced or not.
The ZEV from Feel Good Cars, Inc. - Hey, I didn't pick the name - is limited to a 25 mph maximum speed to fit into NHTSA's "neighborhood vehicle" niche, but it does seat four.
The Gizmo is a single passenger, three-wheeled EV, that will do 45 mph and deliver a 40-mile range. The manufacturer has temporarily suspended production according to their website, but offers to connect interested parties with used models. I owned one of these babies several years ago and found it performed as promised.
The Miracle Battery?
The miracle battery is the key to the EVs wider acceptance. Utracapacitors show promise for bursts of power, but fall short in the storage department. We're still waiting for the 500-mile range battery. Believe it or not, no battery technology has bumped good old lead-acid battery technology out of first place. A perfect battery technology for an EV would have a high energy density (i.e. store lots of power in a lightweight and compact package), charge up quickly, tolerate overcharging, maintain its power even after thousands of charging and discharging cycles, be 100% recyclable and cost very little. That's a tall order. While not outstanding in any one category, lead-acid is the best all-around performer. Nickel-metal hydride, nickel-cadmium, lithium-ion and lithium-ion polymer batteries store more electricity than lead-acid batteries, they stumble in one or more of the other categories. Even the sophisticated EV1 used lead-acid batteries. For a detailed comparison of battery technology, check out this article.
For the foreseeable future, EVs will have to contend with shorter ranges than their petroleum fueled cousins. But, as the old saying goes, "if the shoe fits, wear it". If an EV can deliver the range you need for a goodly portion of the driving your household needs to do, give an electric vehicle serious consideration.
In the next installment, we'll acquaint you with an EV that is available, affordable and capable. Yes, it does exist. And you can read all about it here.











Reader Comments (Page 1 of 4)
6-14-2006 @ 3:53PM
Leo Quan said...
Folks, don't forget that there's also Dynasty Electric Car Corp (http://www.itiselectric.com). I recently took a test drive in their IT car and was really impressed!
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6-14-2006 @ 10:09PM
RichC said...
Excellent article ... I'm looking forward to the follow up article. I only wish the 'movie' that is coming out was going to be as complete and less political oriented.
http://www.sonyclassics.com/whokilledtheelectriccar/
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6-14-2006 @ 11:17PM
jankdc said...
I look forward to tomorrow's installment.
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6-15-2006 @ 12:06AM
1985 Gripen said...
If you own an electric car and subscribe to a green energy program from your local power provider (like Los Angeles Department of Water & Power's "Green Energy" program (http://www.ladwp.com/ladwp/cms/ladwp000851.jsp) or Renewable Choice (http://www.renewablechoice.com/m/index.php) then it's as if all the electricity you use is from green sources, looking at it as "net" rather than "gross". So it IS theoretically possible to have a COMPLETELY zero-emissions car, even in an EV car considering the power source.
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6-15-2006 @ 8:32AM
Lithous said...
"GM's futuristic EV1 two-seat electric sports car was trotted out to great fanfare in 1999."
Didn't the Gen II EV-1 come out in 1999? According to this person they had an EV-1 in had June 1997:
http://home.earthlink.net/~bdewey/EV_getting.html
"The small sales numbers (remember we're talking GM here) were the announced reason for GM pulling the plug on the EV1 in 2003."
Hmm, do I sense bias against GM? Please look why the RAV4 EV was cancelled THE SAME YEAR: http://www.toyota.com/html/shop/vehicles/ravev/rav4ev_0_home/index.html.
So let's see, Toyota has a more usable EV (seats 4, right?) and they cancel the same year and give the same reasons and GM is the bad one. Of course. I ALMOST wouldn't blame GM for hating America. The negative statements that come from the home team are just constant, sometimes innacurate and mostly unnecessary.
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6-15-2006 @ 8:40AM
Lithous said...
" Folks, don't forget that there's also Dynasty Electric Car Corp (http://www.itiselectric.com). I recently took a test drive in their IT car and was really impressed!"
If all the vehicles they make are LSVs (I don't know but it looks like it) then you are crazy or just advertising for them.
Here is a quote from their site:
"LSV’s can operate on roads with posted speed limits of up to 35mph (60kph), at a speed not to exceed 25mph (40kph)."
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6-15-2006 @ 9:58AM
Glenn A. said...
It is little known, but BYD of China (a company which makes an original design Fulier (Flyer) subcompact, and a downright, virtually exact copy of a new Toyota Corolla (um, without benefit of license), their F3 car (which actually has a Mitsubishi engine design) - is working on introducing both a purely electric F3 and an original design (slightly larger) F6 car, as well as an original design F4 station wagon.
Now, if they would electrify their original design F6 or F4 and export it for under $15-20,000, and the performance were suitable to US roads, I'd actually consider one. I'd need at least 0-60 in 10 seconds (to match my Prius), 80 mph top speed (for passing power), heat for the winter (could the AC run "backward" like a heatpump?) and AC for summer. I'd also need at least a 150 mile range if not 250 miles.
BYD are China's largest Li-Ion battery manufacturer for cellular telephones. The electric motor they are working on apparently has 68 horsepower (but don't forget, horsepower mostly relates to top speed, TORQUE makes acceleration - electric motors put out maximum torque at zero RPM, whereas gasoline engines require gearboxes).
BYD are also working on an ET electric hatchback, styling "inspired" by a Toyota hybrid show car from a few years back. See
http://www.globalautoindex.com/news.plt?no=863
and click on the gallery (left click the photos) to enlarge them.
I think Mitsubishi are also working on purely electric cars (with in-wheel electric motors, I think), and being mass produced by a major manufacturer, this should be more acceptable to the general public (assuming Mitsubishi survive that is).
I have a new Prius but would go all electric if a) it were practical b) the car were affordable c) I could use the vehicle for commuting at 1/2 to 1/4 the cost of gassing up my Prius (which should be do-able). This would mean HUGE savings for people moving from SUVs to electric cars for commuting, quite obviously.
It would also be a good use of underutilized power generation capabilities to charge electric vehicles overnight. (As things stand now, during the night time, power companies stand down much of their capability as it is not needed).
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6-15-2006 @ 10:11AM
MikeinNC said...
You're right RichC. Sure would be nice if everyone didn't try and blame absolutely EVERYTHING on Bush. I certainly am no big fan but it's just gotten silly. I bet he won't even get elected next time . Are we to blame Bush for Toyota cancelling the Rav4 EV too?
Okay, lets all get together and pitch in and start an "open source" electric car company. Who's with me? Anyone...anyone...???
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6-15-2006 @ 11:39AM
starlightmica said...
Didn't GM spend a billion dollars on the EV1 and sell about a thousand cars? Mega ouch. An interesting by costly experiment.
My answer to the question, "Who Killed The Electric Car?" Duh, the battery did.
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6-15-2006 @ 1:06PM
Matthew Benjamin said...
Check out the cars being produced by these guys.
http://www.hybridtechnologies.com/
The models don't look like golf carts or some horribly misguided design exercise, they look like actual cars that people drive! This is the largest stumbling block facing electric cars; appeal and market perception. Seriously who would be caught dead in something like this example below?
http://www.zapworld.com/cars/images/xebra_aqua.jpg - See how ugly this vehicle is? There's no way in hell that thing could smoke a set of tires let alone propel a passenger to 60mph in under 10 seconds. No red-blooded American is ever going to be caught piloting such a garish device. For EVs to be adopted by the public at large they will have to be just as capable as their gas fed counterparts. This whole "neighborhood vehicle" concept will doom electric cars faster than crafty oil company executives ever could.
This company is purchasing new or off lease vehicles from Chrysler, stripping out the ICE components and refitting them with pure EV drive trains. The NYC taxi cab commission just placed a large order for their PT Cruiser model. The r-car model is based on a Crossfire design, a sexy sporty car people can feel good about.
Hopefully this represents the coming future of transportation.
-Matt Benjamin
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6-18-2006 @ 5:36PM
laurence dry said...
let us not forget the ford ranger ev which preceeded the gm effort. ford made 1500 in 1998 and crushed all but 100-150 when some environmentalists raised hell. I have one in mint ondition. with a fresh battery bank it does 100 miles on a charge and has a top speed of 75mph. even now that the battery bank is older i still get nearly 50 miles per charge.
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6-18-2006 @ 7:56PM
Sullivan Augustine said...
Range is always the issue. Do automotive engineers need guide dogs? Are all of them either/or guys?
Am I the only one in the world who can conceive that an all electric drive car could have a small (SMALL) generator and fuel tank onboard so that it could partially recharge itself during a few hour stop when that was necessary.
Most of us drive to work and then leave the car to sit for 8 hours. Or we drive to the mall and then let the car sit for a couple of hours. Or we go to a museum, etc. Most of the time a 60 mile range will handle a full day of driving, but when it doesn't a 2 gallon gasoline tank could contain enough recharging power to add another 40 or 60 miles.
And another thing, maybe a little more of a technical stretch. Most cars sit in the sun all day while we are at work. Why not build a solar panel into the roof to add 5 or 10 miles of range to the batteries while we work.
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6-19-2006 @ 12:10AM
Matthew Benjamin said...
You guys should check out the Hummer solar projects being undertaken currently. it's hot stuff!!
http://www.solarintegrated.com/PR_Hummer_06.htm
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6-19-2006 @ 12:25AM
Matthew Benjamin said...
Yeah, you can getcha hybrid rooftop solar system as well.
http://www.greencarcongress.com/2005/12/flexible_roofto.html
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6-19-2006 @ 1:37AM
Leigh Hateley said...
I have been running a 1974 Enfield E800 electric car since march 2000. I get about 20,000 kilometres out of a set of trojan t105 flooded lead acid batteries which works out at about 8,5 cents per kilometre + 3.5 c/km electricity toal about 12 c/km running costs thats in Australian dollars. Wth fuel $1.40 a litre if you get 10 litres per 100km (23.3usmpg) thats 14 c/km just for fuel. as most cars use lots of fuel in town my ev is at last saving me money.EV's are primarly city cars.
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6-23-2006 @ 2:01AM
Leo Quan said...
#6 (Lithous) - Newsflash: Nothing wrong with a LSV/NEV for us folks who do most of our commuting in-city. And the IT car deserves just as much mention as the ZENN Feelgoodcar linked in the main article. Both are LSV's/NEV. And no, I'm not crazy, nor am being paid to advertise for them.
You on the other hand, seem to have a liking for trashing perfectly viable intra-urban transportation options. NEV's keep pace just fine in on our increasingly congested urban streets where speeds rarely reach the posted speed limit.
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7-08-2006 @ 7:51AM
Tony said...
Excellent article I'm looking forward to the follow up article. The battery problem could be overcome by using the new nano A123 Lithium batteries URL: http://www.a123systems.com/html/home.html
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7-09-2006 @ 7:04AM
Nukebuddy said...
Ray Holan:
Why did you wince at nuclear power?
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7-09-2006 @ 11:09AM
Brett Kelien said...
Well all I know is the electric vehicle seems to be a great way to go .I fact Im building one and own a Solectrica E10 and a U.S.ElectriCar S10 (inop currently) I have also been working on a way to help the EVs to do better hopefully in a few more months I will know if Im right .With gas at $3/gal doesn't an EV seem to be a good choice for the shorter commutes and city dwellers .I say it does and with oil being a volital market commodity it just seems wiser to supplement if not replace a gas powered vehicle .In fact if my therory proves out I will get rid of or convert all my gas powered vehicles and just rent one if I need to travel out of my EVs range.But I will not sit back and just complain I will do something about this ,and then all of america can benefit from whatIm doing .
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7-09-2006 @ 8:13PM
Bob Marcantonio said...
Dugan Brothers' Bakery in Newark, NJ had a fleet of electric delivery trucks in the late 40's and early 50's. My cousin was a door to door delivery man and I went with him on Saturday's. We started at about 7:30 AM and crept into the bakery's garage at about 6 PM.
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